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Less than 6 months and 7500 miles and hitch is already rusting

Discussion in '5th Gen 4Runners (2010-2024)' started by bassist, Jan 7, 2024.

  1. Jan 7, 2024 at 4:32 PM
    #31
    Nubes

    Nubes Toyota Addict

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    Mine was similar although not as bad as yours. The rust is smaller in the picture as more loose paint came off with a Dremel wire-wheel. I then touched it up with a can of spray paint. This pic was taken on the day I picked up my 2023 with 8 miles on it in May but only addressed it a couple of months ago.

    hitch.jpg
     
    bassist[OP] likes this.
  2. Jan 7, 2024 at 4:33 PM
    #32
    Lucky Linski

    Lucky Linski The Blueberry

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    I would say normal. Here’s a date-to-date comparison of the chip on my hitch. The rust showing so quickly is a bummer for sure. I got my hitch kissed at a red light when the guy behind me decided he would go before I went once the light turned green. Low impact and no damage to my bumper, paint, hitch connection, or parking sensors. Just chipped the hitch (unfortunately for the offending driver, my hitch did a number on his bumper). I did have it replaced (and all my sensors tested) at the Toyota collision center near me. This required removal of the bumper and diagnostics. About $650 including a new OEM hitch. Took forever for his insurance company to process the claim, and despite the damage occurring in August, it wasn’t fixed until December. Did I have to have the hitch replaced? No. But I wanted to make sure all the sensors were okay and that there was no damage underneath so I went ahead and had the work done.

    upload_2024-1-7_19-25-46.jpg
     
    bassist[OP] and Slopemaster like this.
  3. Jan 7, 2024 at 4:35 PM
    #33
    Nick4RNR

    Nick4RNR New Member

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    Same issue with Tacoma hitch. I also keep a can of black paint handy to touch up.
     
  4. Jan 7, 2024 at 4:36 PM
    #34
    DadOperator

    DadOperator New Member

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    Mine was rusting after like 2 months but I tow with mine too.
     
    alittleoff likes this.
  5. Jan 7, 2024 at 6:15 PM
    #35
    hvac guy

    hvac guy New Member

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    It's time to trade it in with that much rust on it! :anonymous:
     
    LCJ77 likes this.
  6. Jan 7, 2024 at 6:25 PM
    #36
    Technologic80

    Technologic80 Sexy Member

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    Ha I was JUST coming to post that... I bought one immediately and popped it in. I HATE rusty hitches on the back of nice trucks. I sprayed it generously with Fluid Film before popping the hitch cover on too. It was $13, cheapest mod yet...lol

    I bought mine here:

    https://www.amazon.com/gp/product/B0143UKE7Q?ie=UTF8
     
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  7. Jan 7, 2024 at 6:47 PM
    #37
    K20K54R

    K20K54R New Member

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    Fwiw, the Toyota hitch receiver cover will get displaced during a car wash. I lost one on an 08, another on a 19, and a buddy lost his this way on a 23. I now use a Curt brand cover that includes a collar that slips over external “tube” of the receiver hitch. Both the Toyota and Curt versions are US made.
     
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  8. Jan 7, 2024 at 6:47 PM
    #38
    mac1usa

    mac1usa New Member

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    I sprayed mine with fluid film when I got new in June 21. I actually used spray on a wax applicator pad and did that way. I put it on every time I wash the truck because it rinses off. I also put it on the trailer light receptacle.

    also put some on the rivets of your fuel door with a q tip.

    I got teased a few years back on this topic but it’s stupid for what we pay for these vehicles. This is why mine stays in garage for winter and will not see salt.
     
    4RunTM, Technologic80 and gomiami like this.
  9. Jan 7, 2024 at 6:54 PM
    #39
    Technologic80

    Technologic80 Sexy Member

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    You are not crazy... I barely drive mine now that it is "salt season" here in Michigan. I am going to look at the fuel door rivets now. Thanks for that!
     
  10. Jan 7, 2024 at 6:54 PM
    #40
    mac1usa

    mac1usa New Member

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    One other tip I found with my old Explorer when this happened is I had a body shop remove the hitch and had them spray a black rust proofing material on there.

    so this was not shiny black but to me it looked good and for many many years never got this chipping bullshit. It was worth a side job to remove the hitch and do it right to me
     
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  11. Jan 7, 2024 at 6:55 PM
    #41
    Technologic80

    Technologic80 Sexy Member

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    Ive seen a few people here pop the rear bumper off and coat the entire hitch and parts of the rear frame with POR-15. I would love to do it too, but am nervous about taking the rear bumper off and breaking a clip, etc etc.
     
    djwantke likes this.
  12. Jan 7, 2024 at 7:03 PM
    #42
    mac1usa

    mac1usa New Member

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    yeah I will wait till I have to and just put ff on a lot.

    Here are some other pics the chain and spare tire I did and also in rear wheel below insulation. The rivet is on my buddys mgm 4R.

    also no pic but put ff on the nut screws in front wheel wells. Those rust quick in one winter. Just use rag or q tip

    also the bolt sticking through in rear well I dabbed with ff


    IMG_0797.png
    IMG_0796.png
    IMG_0793.png
    IMG_0795.png
    IMG_0794.png
     
  13. Jan 7, 2024 at 7:12 PM
    #43
    mac1usa

    mac1usa New Member

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    I am so anal I use a piece of rag when attaching the safety chain hooks under the hooks to not scratch. I am thinking of dipping the safety s hooks into some type of rubber coating.
     
  14. Jan 7, 2024 at 7:13 PM
    #44
    Trail Runnah

    Trail Runnah New Member

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    Was just going to suggest this. Mine came with one of these when I bought it used.
     
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  15. Jan 7, 2024 at 7:13 PM
    #45
    Trail Runnah

    Trail Runnah New Member

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    Maybe just slip some appropriately sized rubber tubing over the hooks? And then you can also slip bicycle inner tube over the chains if you're worried about those too.
     
  16. Jan 7, 2024 at 7:18 PM
    #46
    mac1usa

    mac1usa New Member

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    Good idea Trail Runnah! Thanks I will have to look into that when I get the boat in spring.
     
    Trail Runnah[QUOTED] likes this.
  17. Jan 7, 2024 at 7:29 PM
    #47
    Tooly

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  18. Jan 7, 2024 at 7:44 PM
    #48
    SlvrSlug

    SlvrSlug Slightly bent.

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    I confess i did not read through the whole thread, but is this about the frame having rust, or the hitch? If you chip the paint off of steel it will rust. If it’s the hitch? It may not of had very good prep. before paint. But anywho, if that is hard to live with i would sell, and go back to one of the vehicles you mentioned.
     
    LCJ77 likes this.
  19. Jan 7, 2024 at 8:01 PM
    #49
    djwantke

    djwantke New Member

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    Damn OP @bassist, that's depressing for such a new Runner!
    Happy to read all this feedback, understand the reality of this thing.
    My '16 was an abomination b4 POR15 3-steps.
    Do what I did, it's virtually hammer strong, resists chips, after it cures.
    Screenshot_20240107-195700~2.png Screenshot_20240107-195643~2.png Screenshot_20240107-193603.png Screenshot_20240107-193615.png IMG_20231006_032356229_HDR.jpg
     
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  20. Jan 7, 2024 at 8:14 PM
    #50
    djwantke

    djwantke New Member

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    @Lc200 tests your patience, it does haha
    and believe the label when it tells you it's permanent, do not paint in flip flops and shorts ;)

    IMG_20231024_174906612.jpg
    IMG_20231021_160151635.jpg
    IMG_20231006_142821977.jpg
     
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  21. Jan 7, 2024 at 8:19 PM
    #51
    Lc200

    Lc200 New Member

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    The thing I hate the most is, when I am unable to open the can of POR15 for successive use after all that paint dries up around the rim with the cap still on.
     
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  22. Jan 7, 2024 at 8:24 PM
    #52
    Stoney Ranger

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    Put some cling wrap over the can before you tap the lid on back on.
     
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  23. Jan 7, 2024 at 8:24 PM
    #53
    Trail Runnah

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  24. Jan 7, 2024 at 8:29 PM
    #54
    djwantke

    djwantke New Member

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    Dude, right!? I understood after it is why the paint can specifically tells you to transfer only what you need to a different container, then clean and seal can.
    Brilliant man, stealing this hack. I blame my father for not teaching me this
     
  25. Jan 7, 2024 at 8:52 PM
    #55
    Lc200

    Lc200 New Member

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    I have noticed, this guy has a penchant to trash POR15.
    POR15 is all about prep. Has held up well for over a year for me.
     
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  26. Jan 7, 2024 at 8:54 PM
    #56
    Lc200

    Lc200 New Member

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    My problem is, I am not neat in my execution when it comes to dipping the brush in POR15. I get paint around the rim which eventually dries.
    I do tape the can to protect it from air so it does not dry up.
     
  27. Jan 7, 2024 at 9:12 PM
    #57
    djwantke

    djwantke New Member

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    Vehicle:
    2016 4Runner Trail Premium
    Bought brand new 2016 After May 2021: -Approx 3" lift/level: Bilstein 5100's, OME 2884 590lb 3" front lift springs, SPC UCA's, ICON 158506 2" lift rear coils, diff drop -Mickey Thompson Baja ATZ LT285/70R17 Load E -Mickey Thompson Sidebiter ll 17x9, 0 offset, 5 backspace -Pro Comp black spline lugs ^installed by 4WheelParts^ -New brakes and rotors by brake shop -4-piece ARB skid kit -Smittybilt 2" nerf steps -MBRP black exhaust tip, chopped OEM -Drivers side OEM FJ oh shit handle -All blacked out emblems -Blacked out roof rails -4x WeatherTech window rain guards -OEM custom rear mud flap deletes -KICK BACK MUD FLAPS 12" WIDE - BLACK TOP AND BLACK WEIGHT -FRAM EXTRA GUARD CA10835 engine air filter -1797 LED tricolor fog bulbs Yellow 3000K White 6000K Blue 15000K 28W 4000LM -Armour paint lower rear bumper -Front bumper high stage high clearance cut -Fenders cut straight across, pink reservoir sprayed black -4Runner Lifestyle sequential fog fangs -4Runner Lifestyle smoked taillight decals -Pedal Commander -Rear passenger cargo mounted 120v truck tire pump -4x Spidertrax 1.25" black aluminum wheel spacers -Yota Twins Paracord Hatch Strap sand camo -Teton Workshop hard anodized matte black aluminum shift knob -Ditch flood lights 4 LED 20w 1400lm w/ OEM hood mounts on OEM style dash switch -Backup flood lights under bumper 6 LED 18w 1500lm on OEM style dash switch -Body Mount Chop; cut, weld, paint -Fender mount chop, re-weld, paint -Fender Liner cut behind wheel (I cut liner in front of wheel clean off at top of viper cut) -Wheel well firewall hammering, painting ^done by Arc One Industries^ -valance cap trim -Agency6 Black Shackle Block 2" US Certified 6061 T6 CNC machined aluminum -DRT fab universal hitch skid -ACDelco inner tie rods, outer tie rods, bellows -Full Dr. KDSS switch kit -March 31 Behind grille 13-1/4" 32 LED light bar + wide-angle, eagle-eye lens 6000lm on OEM style dash switch -RAA Powder coated steel roof rack cargo basket, 1" side rails, 64" x 39" x 6", 250lb limit -roof gas can, water can, shovel -PEAKTOW PTT0063 Hitch Mount Cargo Carrier 51-1/2 x 17-1/2 x 4 inches 500 lbs. Capacity (trips only) -July/2023: purchased first needed SPC balljoint replacement kit - newly released, upgraded non-zerk sealed joints 25002 -July 15/2023: The Original Universal EZ Flares, 1". All four corners -Dec. 2023: removed bumper cover and crash bar, drilled frame, installed Apex Overland KDSS Recovery Points -Jan. 2024: SPC balljoint replacement kit - upgraded non-zerk sealed joint design 25002 -Feb. 3/ 2024: 4x KC Wire Hiders, for roof rack lighting Feb. 13/2024: New ditch lights, on new Rago Fabrication Extension brackets. 3inch Quad Row Amber Pods from LED-Club. 32W 3200Lm 16-LED Spot Beam. Replacing 3inch EVERGEAR clear lens ditch light pods w/ yellow lamix-x In progress: 4th, 5th, and 6th set of off road lights Electrical components and wiring purchased, not started -roof rack scene lighting - EVERGEAR ea. 1,350 lumens, 30w, 3-¾" round floods. Custom, side mounted w/ galvanized flat bar And -roof rack upper ditch lights - 3inch Quad Row Amber Pods from LED-Club. 32W 3200Lm 16-LED Spot Beam. Bar clamp mounted to front corners And -roof rack reverse amber pods / secondary hazard lights. 20W 2000Lm 2-LED Spot Beam. Bar clamp mounted to rear side And -roof rack F1 smoked chase light w/ lighting effects. Custom bolted to rear side -POR15 rust proofing line-up, 3-step process PAUSED until 70⁰ weather Bought, in the garage queue: -BlueFire 6-Circuit Fuse Block with LED Indicator & Protection Cover -Blue Sea Systems 100A Circuit Breaker w/ reset lever -Rust prevention •New can POR15, 2x Black Fluid Film, long spray nozzle attachments, 2x PB Surface Shield, 1x Chainwax •partially used POR15 Degreaser, Metal Prep Wanted - PerryParts or Wheelers bump stops, self fabricated limb risers (seasonal, removable), 1" body lift, powder coated center winch bumper w/ large bar (got no tss), rear steel bumper w/ tire carrier for an LT285 Kumho on steely, sliders, bolt on cat shields
    Yes there are a few people who really dislike POR15 on here and on FB. Nothing is perfect tho
     
  28. Jan 7, 2024 at 9:14 PM
    #58
    bassist

    bassist [OP] New Member

    Joined:
    Aug 15, 2023
    Member:
    #34926
    Messages:
    917
    Gender:
    Male
    Vehicle:
    2023 TRD Offroad Premium
    There’s somehow a chip on o
    I’m just going to file a warranty claim.

    Frankly, I don’t see why I should eat the economic cost of selling a vehicle because of something that is defective.
     
  29. Jan 8, 2024 at 4:25 AM
    #59
    Trail Runnah

    Trail Runnah New Member

    Joined:
    May 8, 2020
    Member:
    #14189
    Messages:
    2,994
    Gender:
    Male
    Vehicle:
    2013 T4R Trail Edition
    Stock
    I've heard bad things about POR from other people, which is why I used Rust Bullet back in 2019 on mine. Going on it's 4th winter it's holding up great.
     
  30. Jan 8, 2024 at 4:32 AM
    #60
    Trail Runnah

    Trail Runnah New Member

    Joined:
    May 8, 2020
    Member:
    #14189
    Messages:
    2,994
    Gender:
    Male
    Vehicle:
    2013 T4R Trail Edition
    Stock
    Silver Slug may have a point, because the hitch is nothing. You're in for so much worse.

    Have you applied Woolwax or anything prior to the winter season?

    Here's what my New England 2013 looked like in 2019 before lots of time & elbow grease.
    20190903_115049.jpg 20190902_122437.jpg
     

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