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Stuck Brake Line Bolt

Discussion in '3rd Gen 4Runners (1996-2002)' started by Macthemotorhead, May 2, 2023.

  1. May 2, 2023 at 12:34 PM
    #1
    Macthemotorhead

    Macthemotorhead [OP] New Member

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    I’m trying to replace the rotors on my 3rd gen, but I cannot for the life of me, get this bolt off. It’s holding the brake line I place and I can’t move the caliper without taking the bolt out. I’ve tried everything I have, a heat gun, PB Blaster. It won’t budge. I’ve already stripped the bolt on other side unfortunately. Any suggestions??1F51756F-6AC8-44E1-B497-0FA937E50DA5.jpg
     
  2. May 2, 2023 at 2:19 PM
    #2
    SR5 Limited

    SR5 Limited New Member

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    Very clean 3rd Gen. I take it you don’t off road? I don’t recall removing that but when I did my rotors? Can’t you just remove the clip and it’s free?
     
  3. May 2, 2023 at 3:20 PM
    #3
    Macthemotorhead

    Macthemotorhead [OP] New Member

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    Not yet! Haha just bought it! The caliper wont move because it’s attached to that point with a steel brake line, so the bolt needs to come out. Does yours have the OEM brake lines?
     
  4. May 2, 2023 at 3:55 PM
    #4
    Dillusion

    Dillusion Resident A**h***

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    Drill it out and replace.
     
  5. May 2, 2023 at 7:43 PM
    #5
    negusm

    negusm New Member

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    You need new brake lines anyways. That one is shot.

    As to the bolt, I would dremel the head off.
     
  6. May 3, 2023 at 4:13 AM
    #6
    01 4runner

    01 4runner New Member

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    I agree cut the head of bolt and replace line why is swaybar endlink disconnected
     
  7. May 3, 2023 at 4:51 PM
    #7
    Kwikvette

    Kwikvette Kwik Fab

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    Always use 6 wall sockets on these bolts, that'll prevent stripping. I take it you used an open ended wrench or something?

    Heat helps but what I end up doing first is whacking the head of said bolt a couple of times with a small sledge or hammer of some sort.

    I just did brake lines on my Land Cruiser a few days ago and I too ran into some very stubborn bolts.
     
  8. May 6, 2023 at 11:28 AM
    #8
    SR5 Limited

    SR5 Limited New Member

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    Here’s my original 27 year old OEM. 71A07E51-1376-4FAD-8207-E3320174D7D5.jpg
     
  9. May 6, 2023 at 11:28 AM
    #9
    SR5 Limited

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    I‘m serious there’s a clip on the front here that will free up the line so you can hang your caliper.
     
    Last edited: May 6, 2023

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